Exhaust Manifold

Engine, ignition, fuel, cooling, exhaust

Moderators: Ranchero50, DuckRyder

Post Reply
McDays
New Member
New Member
Posts: 101
Joined: Sat Aug 08, 2009 9:02 pm
Location: Georgia, Woodstock

Exhaust Manifold

Post by McDays »

Can somebody help me. I have to replace those studs in the manifold. What can I do to take them out because they are rusted. I tried heat and WD and it doesn't work.
User avatar
DGrant09
New Member
New Member
Posts: 177
Joined: Wed Jul 11, 2007 10:20 pm
Location: Palmer, AK

Re: Exhaust Manifold

Post by DGrant09 »

I have had very good luck with PB Blaster. Soak the studs down once or twice a day for 4 or 5 days. I would also try to tap on the ends (hard with the limited space) when I sprayed them. Then try to back them out at the end of the week. Not to helpful if it has to be done today..
I read a discussion here reference a tap removal and freon was mentioned. Here it is, http://www.fordification.com/forum/view ... =3&t=48002 . I am not sure if that is an option but someone may chime in with their experience..
09", F350, Cabelas, 6.4L
72", F250, CS, 390, 2 WD
JMcTurnan

Re: Exhaust Manifold

Post by JMcTurnan »

They make this stuff, not sure what its called but it is in a yellow and black bottle. It soaks into them and breaks away the rust. You can get it from true value or autozone.
cep62
100% FORDified!
100% FORDified!
Posts: 2086
Joined: Sun Oct 26, 2008 8:06 pm
Location: West Michigan

Re: Exhaust Manifold

Post by cep62 »

Get a oxy -acetylene torch (not propane).
Heat the manifold ear cherry red , then it should turn out.
Watch the stud to make sure it's not twisting off.
Some times you have to turn it back and forth a few times.
:2cents:
User avatar
hotrodfeguy
Blue Oval Fan
Blue Oval Fan
Posts: 699
Joined: Thu May 10, 2007 4:49 pm
Location: Green Bay, Wisconsin
Contact:

Re: Exhaust Manifold

Post by hotrodfeguy »

What engine?
1972 F-250 4X4 390
1999 F-350 7.3 PS 4X4
1996 Ford ranger 3.0
User avatar
Redcap
Blue Oval Fanatic
Blue Oval Fanatic
Posts: 947
Joined: Mon Dec 20, 2004 10:29 pm
Location: Washington, Centralia
Contact:

Re: Exhaust Manifold

Post by Redcap »

hotrodfeguy wrote:What engine?
I'm going to assume a FE.
User avatar
hotrodfeguy
Blue Oval Fan
Blue Oval Fan
Posts: 699
Joined: Thu May 10, 2007 4:49 pm
Location: Green Bay, Wisconsin
Contact:

Re: Exhaust Manifold

Post by hotrodfeguy »

Well with an FE it is pretty much manditory to use a torch and get it cherry red to get them out. I had a 40K exhaust manifold that the bolts broke off on so that tells ya you need a OA torch.
1972 F-250 4X4 390
1999 F-350 7.3 PS 4X4
1996 Ford ranger 3.0
User avatar
Redcap
Blue Oval Fanatic
Blue Oval Fanatic
Posts: 947
Joined: Mon Dec 20, 2004 10:29 pm
Location: Washington, Centralia
Contact:

Re: Exhaust Manifold

Post by Redcap »

hotrodfeguy wrote:Well with an FE it is pretty much manditory to use a torch and get it cherry red to get them out. I had a 40K exhaust manifold that the bolts broke off on so that tells ya you need a OA torch.

Drill 'em out and use bolts. Problem solved.
fordman
100% FORDified!
100% FORDified!
Posts: 22329
Joined: Sun Aug 28, 2005 8:17 pm
Location: Kansas, Ottawa
Contact:

Re: Exhaust Manifold

Post by fordman »

heat the heat and not the stud. put two nuts on the stud when you try to turn them out. 1 nut will jamb against the other and make it like a bolt head. or use vise grips around the stud to trun it with. heat is the way to do it.
McDays
New Member
New Member
Posts: 101
Joined: Sat Aug 08, 2009 9:02 pm
Location: Georgia, Woodstock

Re: Exhaust Manifold

Post by McDays »

It's 302. I gave up for now. I'll try again when the summer comes. The only problem is because the thread is bad, after tight it still make some noise but thank you all for the advice.
cep62
100% FORDified!
100% FORDified!
Posts: 2086
Joined: Sun Oct 26, 2008 8:06 pm
Location: West Michigan

Re: Exhaust Manifold

Post by cep62 »

McDays wrote:The only problem is because the thread is bad, after tight it still make some noise but thank you all for the advice.
You might try stacking some washers to get to some good threads. :2cents:
Post Reply